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Product Development Engineer

Katalyst HealthCares & Life Sciences

Company : Katalyst HealthCares & Life Sciences

Location : North Chicago, IL, 60086

Posted Date : 10 October 2025

Job Details

Job Description:
  • Summary of Contractor Engineer - Focus on Medical Devices, Drug Device Delivery Systems and Combination Products.
  • BS degree as minimum requirements of 1-5 years (MS preferred and PhD acceptable) in the field of biomedical, mechanical, chemical, materials science and engineering, biotechnology and pharmaceutical related engineering fields.
  • Experience in developing medical devices, device-drug delivery systems, and/or combination products.
  • Broad experience in product and process design, development, design verification and design validation and patient usability applications.
  • Product development experience and commercial scale manufacturing knowledge are a must have.
  • Strong understanding of pharma or medical device product development and capability of problem solving to unique problems with solutions.
  • Hand-on experience with lab study related to biomedical and mechanical design and development, drug product stability and chemical reactions in primary containers.
  • Experience in multiple combination products with the focus on electro-mechanical pump devices and primary containers for drug delivery to the patient for disease therapies.
  • Excellent technical writing skills, data summary, technical report, slide presentation are required.
  • FDA and ISO standards, design history file, project management professional (PMP) experience will be helpful.
  • Prior experience and knowledge of pre-filled syringe and cartridge, auto injectors, eye care, or eye droppers, aesthetics, and pumps will be helpful.
Responsibilities:
  • Technical support of produce development and leadership at lab study scale up for commercial manufacturing of medical devices, drug device delivery systems, and combination products.
  • Cross-function engagement and team matrix working experiences in portfolios of drug delivery system product development projects.
  • dvances in scientific and engineering of medical device related experimental DOE design of experimental activities for the engagements with internal teams and external partners.
  • Supports the experimental lab execution, data generation and collection, results summary and slide deck preparation and presentation at weekly meeting.
  • Interface engagement of the project cross-function team and governance process and forward-looking evaluation of potential risk with timely problem solving.
  • Supports in tech transfer, process development, optimization, and scale-up activities. Work closely with contract manufacturing organizations (CMOs) to ensure technical and operational alignment with company standards.
  • Plans, designs, executes, documents, and analyzes a regimen of tests to evaluate, verify and/or validate a system.
  • Provide knowledge in pharmaceutical manufacturing processes, particularly small molecules and biological drug related device delivery systems and combination products
  • Interface with project and laboratory teams to develop DOE and functional tests, experimental protocols, and new target evaluations.
  • ssesses risks and creates test plans around risk priorities; analyzes results, states conclusions, and assesses residual risks after tests are complete; in addition, assesses adequacy of support for conclusions by test results.
  • Understands regulations, apply guidance and standards on design verification and design validation to test activities and work products; prepares documentation for compliance with standard operating procedures.
  • Develop and review technical documentation, including standard operating procedures (SOPs), batch records, and validation protocols.
  • Troubleshoot manufacturing challenges and support investigations into deviations or process failures.
  • Collaborate cross-functionally with marketing, quality, regulatory, and supply chain teams to ensure seamless operations.
  • Stay up to date with industry trends and best practices in pharmaceutical product development and lab, pilot and scale up manufacturing and commercial production.
Requirements:
  • Lab experiences of product development and manufacturing process at medical device, combination products, device-drug delivery.
  • Conduct DOE and test the product functionality, manufacturability, reliability with the characterization for accuracy, sensitivity, and selectivity.
  • Establish methods for product investigations, including analysis of testing programs for adequacy and sequence, compliance with requirements, and preparation of reports.
  • Data analysis, summary and slide deck preparation, presentation of design, develop, and test medical devices and combination products.
  • Excellent written skills, outstanding communication and interpersonal skills, and ability to work independently and manage time effectively.
  • BS degree as minimum requirements of 1-5 years (MS preferred and PhD acceptable) in the field of biomedical, mechanical, chemical, materials science and engineering, biotechnology and pharmaceutical related engineering fields.
  • Experience in developing medical devices, device-drug delivery systems, and/or combination products. Broad experience in product and process design, development, design verification and design validation and patient usability applications.
  • Product development experience and commercial scale manufacturing knowledge are a must have. Strong understanding of electromechanical device development and process techniques, including design, development, lab testing, and drug-device interaction and system testing.
  • Familiarity with cGMP, regulatory requirements (FDA, EMA), and quality assurance practices in medical device, drug-device systems and combination products biomanufacturing.
  • Hands-on experience working with contract manufacturing organizations (CMOs) requirements is a plus.
  • Excellent problem-solving skills and ability to work in a fast-paced environment.
  • Strong communication and collaboration skills to effectively engage with internal and external stakeholders.
  • Excellent problem-solving skills and ability to work in a fast-paced environment. Strong communication and collaboration skills to effectively engage with internal and external stakeholders.
  • Prior experience in technology transfer and process validation preferred. Prior knowledge of analytical methods and process development and characterization preferred.
  • Broad knowledge in design controls, human factors studies, design verification/validation and usability studies.
  • BS degree as minimum requirements of 1-5 years.
  • MS preferred 0-3 yrs.
  • PhD acceptable in 0-3 yrs.
  • Lab experiences of product development and manufacturing process at medical device, combination products, device-drug delivery.
  • Conduct DOE and test the product functionality, manufacturability, reliability with the characterization for accuracy, sensitivity, and selectivity.
  • Establish methods for product investigations, including analysis of testing programs for adequacy and sequence, compliance with requirements, and preparation of reports.
  • Data analysis, summary and slide deck preparation, presentation of design, develop, and test medical devices and combination products.
  • Outstanding communication and interpersonal skills and Ability to work independently and manage time effectively.
  • Years of experience/education and/or certifications required: 0-10 years of Working Experiences / BS, MS, and/or Ph.D. and/or Professional Engineer License/Certificate
  • What is a nice to have (but not required) regarding skills, requirements, experience, education, or certification? Excellent writing skill, electronic notebook, cross-function team working experience, Word, Excel, PPT, presentation skills.
  • Work Schedule (Define days, # of hours)/ Is Overtime offered or required? On-site 5 days at 40 hours per week.
  • Product Development Engineers (2) - Full time - On site Monday to Friday at North Chicago - Open for candidates who are ready to relocate at their own expense - Engineering background needed.

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