Automation Engineer - Weld

Job Description Position Summary:
We are seeking a highly skilled Automation Engineer to support heavy manufacturing operations through advanced robotic welding and automation solutions. This role is responsible for troubleshooting automated weld systems, programming and updating robotic/PLC logic, supporting new technology insertion, and ensuring optimal weld quality and system uptime. The engineer will work cross-functionally with welding engineering, maintenance, production, and technology insertion teams to drive innovation and efficiency in weld automation.

Key Responsibilities:

• Troubleshoot, diagnose, and resolve issues in robotic welding cells, PLCs, seam tracking/finding, vision systems, sensors, and related automation equipment
• Develop, modify, and optimize robot programs (FANUC, ABB, and equivalent) and PLC logic (Siemens, Rockwell)
• Support new technology insertion, including evaluation, pilot and integration of advanced welding and automation solutions
• Collaborate with welding engineers on parameter development, metallurgy considerations, and defect prevention
• Lead installation, commissioning, and qualification of new automation systems.
• Develop and maintain system documentation, preventative maintenance procedures, and troubleshooting guides
• Train technicians and operators in robotic programming, troubleshooting, and safe operation practices
• Drive continuous improvement initiatives to improve throughput, quality, and reliability of weld automation systems
• Ensure compliance with ANSI/RIA robotic safety standards, welding codes, and internal quality requirements

Required Education, Experience, & Skills

• Bachelor’s degree in mechanical, Electrical, Manufacturing, Welding Engineering/Engineering technology and 4 years of equivalent experience
• Proven experience with collaborative robots (Cobots)
• Proven expertise in robotic programming (ABB Rapid/Robot Studio, Fanuc RoboGuide/Weld Pro)
• Knowledge of manufacturing processes, welding processes, metallurgy, and automation integration tools (visions systems, seam tracking/finding, sensors)
• Ability to lead new technology insertion projects from concept through implementation.
• Strong analytical and problem-solving skills with root cause analysis capability.
• Excellent communication skills with ability to train, document, and collaborate cross-functionally.

Preferred Education, Experience, & Skills

• 5+ years’ experience in robotic welding or heavy weld automation in manufacturing (defense, shipbuilding, heavy equipment, automotive or rail preferred).
• AWS Certified Welding Engineer (CWEng) or Certified Welding Inspector (CWI)
• Robotics OEM certifications (FANUC, ABB)
• Certified Robotic Arc Welder (CRAW)
• PLC/HMI programming certifications
• Hands-on experience with PLC programming and troubleshooting (Allen-Bradley/Rockwell, Siemens)
• Familiarity with Lean, Six Sigma and Industry 4.0 practices preferred

Pay Information
Full-Time Salary Range: $86460 - $146982

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Platforms & Services BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it’s what we do at BAE Systems. Working here means using your passion and ingenuity where it counts – defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team—making a big impact on a global scale. At BAE Systems, you’ll find a rewarding career that truly makes a difference.

The Platforms & Services (P&S) sector under BAE Systems, Inc does the big stuff: the armored combat vehicles, naval guns, missile launchers, and ship repair…just to name a few. Our employees take pride in the work they do and why they do it. They are on the front lines every day, building our products to protect the lives of those who serve. We may be biased, but we think P&S does some of the coolest work around, and we think you will too.