Welding Engineer

Welding & Assembly Automation Engineer

Seeking an engineer for a consulting engineering role that includes combines expertise in welding and assembly processes, robotics, and automation to design, implement, and optimize automated manufacturing systems for welding and assembly operations for a range of industries, including aerospace, tracked vehicles, automotive, and construction.

The Welding and Assembly Automation Engineer will be a key driver of manufacturing innovation by leading the design, development, and implementation of automated systems for welding and assembly. This role requires a strong background in mechanical engineering, controls systems, and various welding and assembly techniques. The ideal candidate has experience with robotics, programmable logic controllers (PLCs), and a commitment to continuous improvement in a production environment.

Key responsibilities:

• Design, implement, and optimize automated manufacturing processes, including robotic welding cells and assembly lines.
• Develop and qualify welding procedures (WPS) and welding automation systems according to industry standards (e.g., AWS, ASME).
• Create and modify programs for robotics, PLCs, and human-machine interfaces (HMIs).
• System integration and testing through collaboration with controls, electrical, and mechanical engineers to ensure seamless integration of automated systems.
• Conduct rigorous testing, commissioning, and validation of new and modified automated systems.
• Provide technical support during equipment installation at customer or production sites.
• Provide technical expertise and hands-on support for automated equipment and welding processes troubleshooting and support.
• Investigate and perform root-cause analysis on welding and assembly issues to implement robust countermeasures.
• Address equipment downtime issues and support production teams to ensure continuity.
• Identify opportunities for process improvement, applying Lean Manufacturing and Six Sigma principles to reduce cycle times and minimize defects.
• Research and evaluate new technologies, materials, and equipment to advance welding and assembly capabilities.
• Use performance monitoring and data analysis to recommend and implement process optimizations.
• Work with cross-functional teams, including design, quality, and production, to meet project requirements.
• Develop and maintain comprehensive documentation, including process instructions, equipment specifications, and safety procedures.
• Deliver training to operators and technicians on the use and maintenance of new automated systems.

Qualifications and skills:

• A bachelor's degree in Welding Engineering, Mechanical Engineering, Electrical Engineering, or a related field is preferred.
• A minimum of 5 years of experience welding automation, robotics, or industrial automation.
• Professional certifications, such as a Certified Welding Engineer (CWEng) are highly preferred.
• In-depth knowledge of various welding processes (e.g., GMAW, GTAW, SMAW, FCAW, SAW, RSW, FSW, and laser hybrid), materials science, and metallurgy.
• Strong analytical and problem-solving skills to troubleshoot welding issues and identify effective solutions.
• Experience with Computer-Aided Design (CAD) software and automation simulation tools as well as familiarity with the Microsoft Office suite of products.
• Experience with PLC programming (e.g., Rockwell, Siemens) and robotic systems (e.g., Fanuc, ABB, Yaskawa Motoman).
• Ability to read and interpret electrical schematics, blueprints, and technical specifications.
• Familiarity with quality systems and industry codes, such as AWS, ASME, and ISO.
• Excellent written and verbal communication skills to work effectively with welders, engineers, and management.
• A meticulous and detail-oriented approach to ensure the highest level of quality and safety in all welding procedures.
• U.S. citizen eligible to receive a U.S. Government security clearance.

Work environment:

• The role will principally be based in an office, but often will require a presence on a manufacturing floor, construction sites, or in a testing laboratory.
• Travel may be required, depending on the project and location of subcontractors or clients.

Pay and Benefits:

The pay range for this position is $35.00 - $55.00/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following:

• Medical, dental & vision
• Critical Illness, Accident, and Hospital
• 401(k) Retirement Plan Pre-tax and Roth post-tax contributions available
• Life Insurance (Voluntary Life & AD&D for the employee and dependents)
• Short and long-term disability
• Health Spending Account (HSA)
• Transportation benefits
• Employee Assistance Program
• Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type:

This is a fully onsite position in Auburn Hills, MI.

Application Deadline:

This position is anticipated to close on Oct 24, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.