Senior Controls Engineer

Senior Controls Engineer

We are seeking a highly skilled Senior Controls Engineer to lead large Web Converting machinery projects. You will be responsible for ensuring the success of all project phases, from order intake to final site acceptance. This role involves attending customer meetings, selecting components, overseeing electrical print package generation, interfacing with Mechanical Engineering, PLC programming, HMI/SCADA programming, process controls, VFD and servo motor configuration, machine testing, and on-site start-up services. Additionally, you will assist in product standardization, software development, and training junior staff.

Responsibilities

• Lead large Web Converting machinery projects.
• Ensure success in all project phases from order intake to site acceptance.
• Attend customer meetings and select components.
• Oversee the generation of electrical prints packages.
• Interface with Mechanical Engineering for seamless project execution.
• Perform PLC programming and HMI/SCADA programming.
• Configure VFD and servo motors.
• Conduct machine tests and provide on-site start-up services.
• Assist in product standardization and software development.
• Provide training for junior staff.

Essential Skills

• 10+ years of experience in PLC programming and software development, particularly with Allen-Bradley GuardLogix.
• 5+ years of experience in VFD and Servo drive configuration and commissioning.
• 5+ years of experience with on-site installation and start-up services.
• Experience with Machine Operator Safety Standards and generating operator risk assessments.
• Expertise in HMI and SCADA development, with Wonderware and FactoryTalk experience being a plus.

Additional Skills & Qualifications

• 2+ years of experience with programming and process controls on web converting, web handling, winding, or related technology.
• Siemens TIA Portal experience is a plus.

Work Environment

The role offers a flexible work schedule with options for remote or hybrid work. The company is transitioning from a small family business to a larger engineering firm, providing opportunities to incorporate new technology and a diverse range of work. You will work directly with a team of experienced Process Engineers, Sr. Controls Engineers, and Electrical Design Engineers, contributing to programming, process, HMI, and SCADA generation. Enjoy the flexibility of working from home 50-75% of the time.

Job Type & Location

This is a Contract to Hire position based out of Paterson, New Jersey.

Pay and Benefits

The pay range for this position is $50.00 - $65.00/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following:

Medical, dental & vision Critical Illness, Accident, and Hospital 401(k) Retirement Plan Pre-tax and Roth post-tax contributions available Life Insurance (Voluntary Life & AD&D for the employee and dependents) Short and long-term disability Health Spending Account (HSA) Transportation benefits Employee Assistance Program Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a hybrid position in Paterson, NJ.

Application Deadline

This position is anticipated to close on Oct 6, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email actALENTaccommodation@actalentservices.com for other accommodation options.