Quality Manager - Battery Cell Development Center

Company : General Motors
Location : Warren, MI, 48093
Posted Date : 4 October 2025
Job Type : Full Time
Category : Management
Occupation : Quality Manager
Job Details
Job Description Onsite: This position requires an employee to be on-site on a full-time basis The Role The Quality Manager is responsible for establishing and maintaining the quality management systems that ensures the reliability, safety, and performance of cells produced in a development center environment. This role is central to enabling successful product/process development and qualified cells. The ideal candidate will bring a strong foundation in quality engineering, systems thinking, and cross-functional collaboration, with a deep understanding of battery cell manufacturing and development operations for ramp up. What You'll Do Quality System Development & Ownership
- Architect and implement a fit-for-purpose Quality Management System (QMS) for battery cell development center operations to accommodate a high degree of agility.
- Define and maintain quality policies, procedures, and documentation aligned with internal and external standards (document, control, training, audits, traceability, etc.)
- Establish and manage systems for non-conformance reporting, corrective and preventive actions (CAPA), and continuous improvement.
- Prepare the organization for internal and external audits, including customer, regulatory, and certification audits.
- Ensure integration of quality systems with MES, ERP, and data analytics platforms to enable real-time monitoring and reporting.
- Define and maintain quality policies, procedures, and documentation aligned internal and external standards (ISO standards included)
- Develop inspection criteria and control plans for incoming materials, in-process steps, and final cell inspection/control for all cell builds. Define the criteria for varying phases/types of builds.
- Collaborate with Engineering, suppliers, JVs, etc. to establish process capability targets, control parameters, validation and feedback loops for wide range of cell development/build operations.
- Partner on DOE builds and process changes ensuring learnings feed into formal changes/control plans.
- Ensure compliance with cleanliness standards critical to cell manufacturing, including particle control, moisture limits, and contamination protocols in dry rooms and clean zones.
- Support equipment qualification and process validation activities, including IQ/OQ/PQ documentation.
- Have firsthand knowledge of/track state-of-the-art station-wide tolerances, scrap rates/yield for the different cell build processes and have familiarity with prevalent standards for cell-level requirements.
- Monitor and report on key quality metrics including defects, scrap, yield, etc.
- Lead structured problem-solving efforts using tools such as DOE and FMEA focused on continuous improvement of the product/process.
- Build dashboards and reporting tools to visualize quality performance and drive decision-making. Report out data results and next steps for issue resolution.
- Partner with Operations to embed quality standards into daily operational activities.
- Work with Engineering to qualify suppliers and Supply Chain/Purchasing to manage incoming quality.
- Interface with Environmental Health & Safety (EH&S) ensure safe handling of materials and compliance with environmental regs.
- Manage and mentor a team of quality engineers and technicians.
- Define roles, training plans, and performance expectations.
- Foster a culture of quality ownership and proactive problem-solving in a high ambiguous environment.
- Bachelor of Science in Engineering, Materials Science, Chemistry; advanced degree preferred.
- 10+ years of experience in quality management within battery cell manufacturing, with a strong record in development environments and ramp-up to qualified cells.
- Demonstrated leadership in developing and scaling QMS frameworks for battery cell builds with hands on experience in development/pilot facility.
- Experience supporting new product introduction (NPI) and validation builds, control plans, and process capability studies.
- Proven success in navigating cross-functional environments involving R&D, Product / Process Engineering, Operations, and Supply Chain.
- Deep understanding of lithium-ion cell failure modes, degradation mechanisms, and test methods (e.g., impedance, cycle life, abuse testing).
- Expertise in quality engineering tools: SPC, FMEA, DOE, control charts, and root cause analysis.
- Hands-on experience with QMS platforms and integration with MES/ERP systems.
- Familiarity with industry and EH&S compliance in battery or chemical manufacturing.
- Strong leadership and mentoring capabilities, with experience building and scaling quality teams.
- Exceptional communication and documentation skills, with the ability to influence across technical and operational domains.
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