Sr. Controls Integration Eng, OneMHS

Senior Controls Integration Engineer

The Senior Controls Integration Engineer is responsible for leading the on-site deployment, integration, and commissioning of automated equipment such as sorters, conveyor systems, and work cells. This role is highly execution-focused, ensuring that Industrial PCs (IPCs), PLCs, networks, and field devices are correctly provisioned, tested, and brought online. The engineer acts as the technical lead during installation, troubleshooting, and commissioning phases partnering with contractors, integrators, and internal teams to ensure safe, reliable, and timely system startup.

Key job responsibilities:

• Deployment & Commissioning:
• Lead the on-site execution of commissioning plans for sorters, conveyors, and work cells.
• Provision and configure Linux-based IPCs, PLCs, HMIs, and field devices according to project standards.
• Define and execute I/O checkouts, network verification, and system bring-up activities.
• Develop and implement detailed testing and commissioning plans, including sequencing, dependencies, and acceptance criteria.
• Troubleshooting & Support:
• Serve as the first line of technical support for on-site issues across controls, networking, electrical, and mechanical domains.
• Diagnose and resolve industrial networking problems (e.g., VLAN misconfigurations, IP conflicts, switch and device connectivity, fieldbus errors).
• Drive root-cause analysis and implement permanent corrective actions.
• Document issues, resolutions, and lessons learned for continuous improvement.
• On-Site Leadership:
• Lead commissioning teams, contractors, and technicians during system deployment.
• Ensure adherence to safety, quality, and operational requirements during installation and testing.
• Integration & Handover:
• Validate equipment functionality against design specifications and operational requirements.
• Support integration of equipment into warehouse control systems (WCS) and higher-level orchestration layers.
• Continuous Improvement:
• Develop and refine commissioning and testing automation tools to reduce cycle time and improve repeatability of deployments.
• Identify opportunities to improve system reliability, maintainability, and deployment efficiency.